Burner #2


The first burner worked very nicely. I was able to melt some more of my aluminum pot lid. However, the gas canisters for the hand torch do not last as long as I would like. So I did a little more searching and came up with this, a 10kg propane tank.

I also got a regulator for it. It is rated for 30kPa to 300kPa. After a bit of experimentation, I found that I don't really need a whole lot more than the minimum for my setup (the needle doesn't even move off the "0"). I am still waiting for my flashback arrestor which ought to make things a little safer. The hose is a 3m propane gas hose with an inner diameter of 9mm.

My biggest problem was trying to find a way to connect the burner up to the gas hose. I looked all over for little pipe connectors, joints, etc., but couldn't really find anything appropriate (and cheap enough). There are a lot of parts for air, but each of the packages warns that they are not for use with petroleum based gas.

In the end I decided I could just make something. The filler metal that I brazed my other burner with says that I can also braze brass (flux necessary, though). I got a little container of flux and tried to braze brass. It didn't work so well. The filler just beaded up and fell off. To be fair, the package did say that brazing brass was "difficult". I suspect that I didn't heat things up enough for the filler metal to take hold. So, I went back to copper.

I started with a couple of copper pieces. One was a 6mm diameter tube with 0.5mm thick walls. The other was a 10mm solid cylinder.
I cut both; the thick one to about 3cm long and the other to about 12cm or so. I drilled a 4.5mm hole all the way through the 10mm cylinder and then widened it to 6mm for only half of the length. The hole ended up a little off-center, but no problem.
I pushed the 6mm tube into the cylinder and then crimped the other end.
I brazed both the crimped end and the join with the 10mm cylinder. After that I put it in a cup of water and blew into the hole. No bubbles appeared, so I am pretty well convinced that it is sealed OK.

Rather getting and drilling some more galvanized pipe, I just reused the parts from my first burner. I had to widen the hole through the reducer to allow the crimped end of the copper tube to go through.

[The image shows my second generation copper tube for the gas tank burner. The single 6mm tube was pretty weak and bent easily. This time I slipped a 7mm tube over the 6mm one before brazing. I cut out a little hole first where I later drilled the gas oriface.]

Here is the completed burner already attached to the gas hose. It fit very nicely!
I stuck the burner into the furnace and played with the gas flow to get a nice blue, stable flame. The gas pressure is not very high (in fact the needle on the regulator doesn't even move) and I could probably fiddle around some more to make a bigger flame, but it still heats up the furnace well. It roars but not very loadly. I think the traffic from the street below my balcony will easily drown out the burner roar.


Home | Gingery Lathe Last modified at 2004/02/07 14:09:59 JST
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